For a Continuous and Oriented Fiber reinforced Composite

Fiber-Reinforced Composites
Fiber-reinforced composites are composed of axial particulates embedded in a matrix material . The objective of fiber-reinforced composites it to obtain a material with high specific strength and high specific modulus.  (i.e. high strength and high elastic modulus for its weight.) The strength is obtained by having the applied load transmitted from the matrix to the fibers. Hence, interfacial bonding is important.

Classic examples of fiber-reinforced composites include fiberglass and wood.

Fiber Geometry
Some common geometries for fiber-reinforced composites:

  • Aligned
    The properties of aligned fiber-reinforced composite materials are highly anisotropic. The longitudinal tensile strength will be high whereas the transverse tensile strength can be much less than even the matrix tensile strength.  It will depend on the properties of the fibers and the matrix, the interfacial bond between them, and the presence of voids.Three common fiber configurations for composite reinforcement are shown: continuous, random and woven.

    There are 2 different geometries for aligned fibers:

    1. Continuous & Aligned
      The fibers are longer than a critical length whichis the minimum length necessary such that the entire load is transmitted from the matrix to the fibers. If they are shorter than this critical length, only some of the load is transmitted. Fiber lengths greater that 15 times the critical length are considered optimal. Aligned and continuous fibers give the most effective strengthening for fiber composites.
    2. Discontinuous & Aligned
      The fibers are shorter than the critical length. Hence discontinuous fibers are less effective in strengthening the material, however, their composite modulus and tensile strengths can approach 50-90% of their continuous and aligned counterparts. And they are cheaper, faster and easier to fabricate into complicated shapes.
  • Random
    This is also called discrete, (or chopped) fibers . T he strength will not be as high as with aligned fibers, however, the advantage is that the material will be istropic and cheaper.
  • Woven
    The fibers are woven into a fabric which is layered with the matrix material to make a laminated structure .

Fiber Cross Section
Of course, the fiber
cross sectional shape and size is also important.

Here are some examples of the cross-sectional areas and shapes for a wide variety of reinforing fibers:
Relative cross-sectional areas and shapes of a wide variety of reinforing fibers. Some general catagories of fibers based on cross section:

Whiskers

  • very small diameter (~1 micron) single crystals
  • strong because they are virtually flaw free
  • expensive
  • difficult to put in a matrix
  • examples include graphite (C), SiN, Al2O3, SiC
Fibers
  • small diameters (~10 microns)
  • can be polycrystalline or amorp hous
Wires
  • large diameters (~25 microns)
  • made from metals such as steel, Mo, W

Fiber Materials for Fiberglass

And of course, the fiber material is important too.

A commonly used glass fiber composition for  structural composites is E-glass, in which E stands for "electrical type". It is a lime-aluminum-borosilicate glass with zero or low sodium and potassium levels. It is popular because it has chemical durability. A more advanced and expensive fiber is S-glass, a magnesia-alumina-silicate glass that is used for high-strength applications.

The composition of these and other common glass fiber materials are listed here:


Designation

Characteristic
Composition
SiO2 Al2O3 + Fe2O3 CaO MgO Na2O K2O B2O3 TiO2 ZrO2
A-glass common soda-lime silica 72 <1 10 14
AR-glass alkali resistnat (for concrete reinforcement) 61 <1 5 <1 14 3 7 10
C-glass chemical corrosion resistant 65 4 13 3 8 2 5
E-glass electrical composition 54 15 17 5 <1 <1 8
S-glass high strength and modulus 65 25 10
Matrix Materials for Fiberglass
Some common thermosetting polymeric matrix materials for fiberglass include epoxies, polyesters, phenolics and silicones. Some of the common thermoplastic polymer ic matrix materials for fiberglass include nylon 66, polycarbonate and polystyrene. Advanced Fiber-Reinforced Composite Systems Other Than Fiberglass
Advanced composites include those systems in which reinforcing fibers have moduli higher than that of E-glass.

                  Here is a list of a variety of advanced composite systems.

Class Fiber Matrix
Polymer matrix Para-aramid (Kevlar)1 epoxy
Para-aramid (Kevlar) polyester
C (graphite)2 epoxy
C (graphite) polyester
C (graphite) polyetheretherketone (PEEK)
C (graphite) polyphenylene sulfide (PPS)
Metal matrix B Al
C Al
Al2O3 Al
Al2O3 Mg
SiC Al
SiC Ti (alloys)
Ceramic matrix Nb MoSi2
C C
C SiC
SiC Al2O3
SiC SiC
SiC Si3N4
SiC Li-Al-silicate (glass-ceramic)

  1. Kevlar is a Du Pont trade name for poly p-phenyleneterephthalamide (PPD-T). It is an aramid, i.e. an aromatic (benzene ring type) polyamide polymer fiber with a very rigid m olecular structure. It is used for high-performance composite applications where light weight, high strength and stiffness, damage resistance, and resistance to fatigue, creep, and stress rupture are important.
    • Kevlar 29 is a low-density high-strength aramid fiber designed for such applications as ballistic protection, ropes, and cables.
    • Kevlar 49 is characterized by a low density and high strength and modulus. It is used as reinforcement for plastics in composites for aerospace, marine, automotive, and other industrial applications.
  2. Carbon fibers are made of graphitic and noncrystalline regions.  It has the highest specific strength and specific modulus of all fiber materials. It retains tensile strength at high temperatures and is not affected by moisture, solvents, acids or bases at room temperatures. However, at high temperatures it is subject to oxidation.

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Source: https://fog.ccsf.edu/~wkaufmyn/ENGN45/Course%20Handouts/14_CompositeMaterials/03_Fiber-reinforcedComposites.html

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